A. Main Application:
This medical soft tubing extrusion line is mainly used for normal PVC or PU IV infusion tubing producing in dust-free and bacteria-free workshop, 40kg/h max capacity, 60-90m/min normally, the fastest and most stable speed in China, +-0.05mm mostly for stable IV infusion tube size tolerance controlling, the highest precision medical tubing making machine in China.
B. Producing Process:
B1. High precise and efficient 50mm single screw extruder high precise quick changing style medical soft PVC/PU IV infusion Tube mould complete set High efficient stainless steel water cooling and calibrating tank Auto high speed 2-wheel type haul-off puller Auto high precise Servo motor and Japan Mitsubishi PLC controlling fixed-length cutter Auto high efficient air-blowing and stacking unit
B2. High precise and efficient 50mm single screw extruder high precise quick changing style medical soft PVC/PU IV infusion Tube mould complete set High efficient stainless steel water cooling and calibrating tank Auto high speed belt type haul-off pulle Auto high efficient two wheel winder with Japan Mitsubishi PLC controlling system, and EVIEW touch screen
C. Main Features:
C1. The main extruder adopts china famous high stable AC motor, double reduction hardened gear box drive, to ensure the energy saving production, smooth operation and quiet as well as long service life. We can also choose world famous motor based on customerâ€™s order.
C2. High-end temperature control configuration system, temperature control accuracy of +1oC, to ensure stable extrusion process and the roundness/dimensional accuracy of the pipe materials.
C3. Requirements according to different configurations using German Siemens or Japan Mutsubishi PLC controlling technology and system, human-computer interface system, on-line automatic tube OD diameter measuring guaging device with closed loop function.
C4. The proper configuration of the tube machine meets high efficiency, high precision, high-quality and maximum economy requirements of modern production, reduce the labor intensity.
D.Main Technical Parameters:
D1. High precise 50mm single screw extruder: SJ50 model, Japan OMRON temperature controller, Schneider contactor, 11KW German Siemens driving motor
D2. High precise quick changing style medical Soft PVC/PU IV infusion tube mould complete set: Stainless mould-steel mould head and die, latest designed quick changing style, polished carefully and precisely, no dead angle in the whole flow channel which is specially for extruding medical soft PVC or PU material
D3. High precise stainless steel water cooling and calibrating tank: L=4000mm, 3D adjustable water tank frame for left&right&height adjusting, Stainless steel material covered outside for vacuum pump, tube quick blow drying unit
D4. Auto high speed 2 wheel type haul-off puller:0-90M/min adjustable
D5. Auto high precise fixed-length IV tube cutter: Japan Mitsubishi PLC controlling system with EVIEW touch screen, World famous TECO servo motor and servo controller; IV tube cutting length: 40mm-2,000mm; IV tube cutting angle precision:+3 degree normally;Tube cutting length tolerance:+2mm normally when total length=2,000mm, the highest precision in China
D6. Auto high efficient final IV tube belt transmitting, air-blowing and stacking unit: Belt length: 2M; large air flow to ensure the air blowing result for final cutted tube
D7. Extrusion Capacity(Output) and IV tube size tolerance: 40kg/h max, 40-80m/min normally, the fastest and most stable speed in China, +-0.05mm normally for stable IV tube size tolerance controlling
D8. Occupied Area: 9M(L)x0.6M(W)x1.5(H)
D9. Weight: 1.6-2T
D10. Installed power: 20KW, 12KW for daily working power
D11. Voltage: 380V/3P/50HZ, 220V/1P/50HZ normally, based on customer's order
D12. Suitable Material: Medical grade soft PVC, PE, PU, etc
D13. Manufacturing time: 40 working days normally
D14. Volume: about 1 set of 20ft container